Putting waste to work
Efficient digestion process could offer economic and environmental benefits

By Brita Ball

Utilizing farm animal manure to produce biogas could enhance the sustainability of farming, protect the environment and create new economic opportunities in rural areas, says a University of Guelph research engineer.

Ron Fleming of the University's Ridgetown campus is studying an anaerobic digestion process for manure. During this process, methane is produced and can be used to generate electricity and heat. The anaerobic digestion process also produces a nutrient-rich material that can be safely spread on fields.

"Biogas is a win-win situation for the farmer and society," says Fleming. "It provides a sustainable way to produce energy and creates a more environmentally friendly form of livestock manure."

In this system, manure from livestock farms is put into an air-tight tank. By providing a certain level of heat and an environment without oxygen, specific anaerobic bacteria are encouraged to break down the organic matter. After about three weeks, these bacteria leave a slurry solution containing all the original nutrients after converting various manure compounds into carbon dioxide and methane gas.

Methane can be used as a fuel. In most cases, it's burned to power a generator, which produces electricity and heat. The heat created by the generator can be captured and used to warm the digester, helping the digestion process. Some heat can be used for other useful purposes, such as heating buildings. The liquid digestate can be used as an environmentally friendly fertilizer: the digestion process kills most harmful bacteria and greatly reduces odours from the liquid, making it more acceptable to neighbours than untreated manure.

Fleming is working to optimize pig manure digestion, using an 8,000-litre, pilot-scale digester. He's testing "recipes" of manure and other materials to determine the cost effectiveness of digestion with various mixtures. He also has a 2,000-litre demonstration unit that will be used to examine the feasibility of digesting organic by-products of the fresh vegetable industry, such as waste sweet potatoes.

As well, he's conducting side-by-side trials between anaerobic digestion and traditional composting, to compare the energy inputs and outputs, volumes and nutrient content of various materials. Recent projects have looked at the feasibility of using either spent mushroom substrate or hatchery waste as inputs for both an anaerobic digester and a composter.

Fleming says adding off-farm materials that are high in carbon, such as food processing wastes, can boost methane yield, compared to manure alone. In the past, regulations have made it very difficult to move some of these materials to on-farm systems, but government agencies in Ontario have been working to streamline this process for certain materials. Mixing these waste products with livestock manure in an anaerobic digester has the potential to make the best use of their energy and nutrient potential.

There are only a handful of anaerobic digesters on Ontario farms, and a fairly small number in all of Canada. In comparison, Fleming says there are more than 3,500 units on farms in Germany, where electricity prices are higher. The system represents a significant investment for Ontario farmers, but interest is at a high level, and recent "green energy" incentives in Ontario should help to encourage the growth of this industry in Ontario.

This research is funded by the Ontario Ministry of Agriculture, Food and Rural Affairs, Ontario Pork, the Ontario Hatchery Association and the Canadian Mushroom Growers' Association. Funding was also provided in part through contributions by Canada and the Province of Ontario under the Canada-Ontario Research and Development Program (CORD) administered in Ontario by the Agricultural Adaptation Council, and the Alternative Renewable Fuels program.

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Ron Fleming, 519-674-1612,

Brita Ball was a writer with SPARK (Students Promoting Awareness of Research Knowledge), a student research writing program at the University of Guelph.

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Author: OMAFRA Staff
Creation Date: 28 April 2008
Last Reviewed: 22 March 2010